SG 800

Two-component methacrylate adhesive suitable for bonding fiber-reinforced composites in carbon and metals.

Specific product for definitive metal bonding primerless, highly performing and qualified.

SG 800 ↓

  • methyl methacrylate → best balance between Tenacity and Torsion – mix ratio 10:1 by volume
  • it doesn’t require abrasion contaminating actions → generally only light cleaning is required on substrates
  • functional gap-fill ≈ 1 mm ÷ 25 mm
  • versatile deposition periods (working-time) → fixing times (fix time) ≈ 15 ÷ 30 minutes selectable according to requirements
  • flexible → maximum elongation resistance ≈ 50%
  • high tensile strength → 19 ÷ 21MPa, normally tearing of glass and/or carbon fibers first
  • easy pre-dosed extrusion → through bi-cartridges 490 ML, 19 LT – 189 LT drums
  • high temperature resistance, suitable for hot painting cycles

FCA, Approved


Attachment

SG800TDS.0619
Technical Bulletin – SG800-05 – Temperature Performance

Description

TYPICAL PHYSICAL PROPERTIES @ 75°F (24°C)

CHARACTERISTICS
Part A
(adhesive)
Part B
(activator)
Mix
(A+B)
Colour Off White Black or Off White Black or Off White
Mix ratio by volume 10 1
Mix ratio by weight 6.00 1
Density g/cc 0.96 1.62 1.02

 

Tensile Strength  (MPa) 19 – 21 Lap Shear Strength (MPa) 18 – 20
Maximum Tensile Elongation (%) 25 – 50 Service Temperatures  (°C)

-40 / +121

high T° painting

Tensile Modulus (MPa) 689 – 827

 

System 

Cartridge

System Drums

Adhesive / Activator

Working Time

(minutes)

Fixture Time

(minutes)

SG800-05 SG805 A / SG805 B 4 – 6 12 – 15
SG800-15 SG815 A / SG805 B 14 – 16 20 – 30

Additional information

Specific work-setting (component)

DYNAMIC bonding-line > 100 cm (IMPACTS + VIBRATIONS + TORSIONS), Operating Temperature > 90 ° C, Operating Temperature <0 ° C, STATIC bonding-line <100 cm (LIGHT HANDLING)

Type of joint (application mode)

BEAD – OVERLAP

Adhesive Working Time

< 10 MINUTES

Adhesive Fixture Time

10 ÷ 30 MINUTES

Substrates (suitable adherings match))

CARBON FIBER-REINFORCED COMPOSITES # CARBON FIBER-REINFORCED COMPOSITES, CARBON FIBER-REINFORCED COMPOSITES # GLASS REINFORCED FIBER COMPOSITES, CARBON FIBER-REINFORCED COMPOSITES # METALS and/or ALLOYS (Al – Ti – Ni – Cr – Fe), CARBON FIBER-REINFORCED COMPOSITES # METALS and/or ALLOYS (Cu / Zn – Fe – Pb), GLASS REINFORCED FIBER COMPOSITES # GLASS REINFORCED FIBER COMPOSITES, GLASS REINFORCED FIBER COMPOSITES # METALS and / or ALLOYS (Cu / Zn – Fe – Pb), GLASS REINFORCED FIBER COMPOSITES # METALS and/or ALLOYS (Al – Ti – Ni – Cr – Fe), HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # CARBON FIBER-REINFORCED COMPOSITES, HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # GLASS REINFORCED FIBER COMPOSITES, HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS, HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # METALS and / or ALLOYS (Cu / Zn – Fe – Pb), INSERTS – FASTENER # CARBON FIBER-REINFORCED COMPOSITES, INSERTS – FASTENER # GLASS REINFORCED FIBER COMPOSITES, INSERTS – FASTENER # HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS, INSERTS – FASTENER # METALS and / or ALLOYS (Al – Ti – Ni – Cr – Fe), INSERTS – FASTENER # METALS and / or ALLOYS (Cu / Zn – Fe – Pb), METALS and / or ALLOYS (Al – Ti – Ni – Cr – Fe) # HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS, METALS and / or ALLOYS (Al – Ti – Ni – Cr – Fe) # METALS and / or ALLOYS (Al – Ti – Ni – Cr – Fe), METALS and / or ALLOYS (Cu / Zn – Fe – Pb) # METALS and / or ALLOYS (Al – Ti – Ni – Cr – Fe), METALS and / or ALLOYS (Cu / Zn – Fe – Pb) # METALS and / or ALLOYS (Cu / Zn – Fe – Pb)

Type of failure mode (after joint stress)

COHESIVE (bonding failure inside the adhesive: residue presence on substrates), SUBSTRATE ((adhering structure failure: adhesive causes a fracture on substrate)

component sector/process

AUTOMOTIVE – TRUCK – BUS – AGRICULTURAL, FORESTRY MACHINES, INDUSTRIAL COMPONENTS, MILITARY DEFENCE, NAUTICAL & NAVAL, SPORT, TRAINS

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