MASTIKPLEXX 5090

Two-component methacrylate adhesive suitable for glass and carbon fiber-reinforced composites bonding.

Specific product for flexible and large strctures assemblies with high surface energy.

MASTIKPLEXX 5090 ↓

methyl methacrylate → best balance between Tenacity and Torsion – mix ratio 10: 1 by volume
it doesn’t need abrasion actions → generally on fiberglass
functional high gap-fill ≈ 1 mm ÷ 75 mm
versatile application periods (working-time) → fix times (fix time) ÷ 120 ÷ 140 minutes “according to requirements”
flexible → maximum elongation resistance ≈ 50%
high tensile strength → 22 ÷ 26 MPa, normally the laceration of the glass and/or carbon fibers fails first
No shrinkage.
Long curing.
Good resistance to acids and bases and hydrocarbon solvents.
Excellent adhesion on different substrates, primerless.

Description

PROPERTIES	PART A		PART B
CHEMISTRY	Methyl Methacrylate		Activator
COLOUR	Off white		Black
DENSITY @ 25 °C	1,11 ± 0,02 g/ml		1,16 ± 0,02 g/ml
VISCOSITY @ 25 °C	900.000 – 1.100.000 mPa.s		40.000 – 60.000 mPa.s
VOLUME MIX RATIO	10		1
TYPICAL CHARACTERISTICS OF THE MIXED PRODUCT
OPEN TIME @ 24°C		65 – 95 minutes
FIXTURE TIME @ 24°C		120 – 240 minutes
FULL CURE TIME @ 24°C		24 hours
HARDNESS (ASTM D 2240)		75– 80 Shore D
MINIMUM GAP FILLING		0,50 mm
MAXIMUM FUNCTIONAL GAP FILLING		75 mm
LAP SHEAR STRENGTH (ASTM D 1002)		Aluminium / Aluminium: 26 N/mm² (Cohesive Failure) Stainless steel / Stainless steel: 22 N/mm² (Cohesive Failure) FRP / FRP: 13 N/mm² (Fiber Tear) Aluminium/ABS: 6 N/mm² (Cohesive Failure)
TENSILE ELONGATION (ASTM D 638)		50%
MODULUS (ASTM D 638)		620 MPa
SERVICE TEMPERATURE		– 40 / + 121 °C
TENSILE STRENGHT (ASTM D 638)		19 – 23 MPa

Specific work-setting (component)	DYNAMIC bonding-line > 100 cm (IMPACTS + VIBRATIONS + TORSIONS), Operating Temperature > 90 ° C, Operating Temperature <0 ° C, STATIC bonding-line <100 cm (LIGHT HANDLING)
Type of joint (application mode)	BEAD – OVERLAP
Adhesive Working Time	30 ÷ 90 MINUTES
Adhesive Fixture Time	> 90 MINUTES
Substrates (suitable adherings match))	CARBON FIBER-REINFORCED COMPOSITES # CARBON FIBER-REINFORCED COMPOSITES, CARBON FIBER-REINFORCED COMPOSITES # GLASS REINFORCED FIBER COMPOSITES, GLASS REINFORCED FIBER COMPOSITES # GLASS REINFORCED FIBER COMPOSITES
Type of failure mode (after joint stress)	COHESIVE (bonding failure inside the adhesive: residue presence on substrates), SUBSTRATE ((adhering structure failure: adhesive causes a fracture on substrate)
component sector/process	INDUSTRIAL COMPONENTS, NAUTICAL & NAVAL, WIND ENERGY