MASTIKPLEXX 5022

MASTIKPLEXX 5022 - Methyl -Methacrylate Structural Adhesive

MASTIKPLEXX 5022 is 10:1 mix ratio, two components, toughened methacrylate structural adhesive designed for primerless bonding of composites, thermoplastics and metals.

  • Used for bonding of metal fasteners for pieces molded in composite.
  • High elongation. 
  • Suitable for the bonding of aluminium and stainless steel letters, advertising sector.
  • Used in the automotive sector for fixing carbon fiber panels.
  • Suitable for the bonding of GRP in the nautical sector.
  • It is also suitable for bonding of dissimilar metals in the trailer industry.
  • Used for the repair of cracks.
  • No shrinkage.
  • Medium time cure.
  • Good resistance to acids, bases and hydrocarbon solvents.
  • Excellent adhesion on different plastic substrates, without the use of specific surface primers.

Attachment

MASTIKPLEXX_5022_ENG

Description

PROPERTIES PART A PART B
CHEMICAL NATURE Methyl Methacrylate Activator
COLOUR Off white Black
DENSITY @ 25 °C 0,96 ± 0,02 g/ml 1,07 ± 0,02 g/ml
VISCOSITY @ 25 °C (Brookfield ) 100.000 – 140.000 mPa.s 80.000 – 120.000 mPa.s
MIX RATIO BY VOLUME 10 1
TYPICAL CHARACTERISTICS OF THE MIXED PRODUCT
OPEN TIME @ 24°C 18 – 22 mins
FIXTURE TIME @ 24°C 25 – 35 mins
FULL CURE TIME @ 24°C 24 hours
DENSITY 0,97 ± 0,02 g/ml
HARDNESS (ASTM D 2240) 55 – 60 Shore D
MINIMUM GAP FILLING 0,50 mm
MAXIMUM FUNCTIONAL GAP FILLING 20 mm
LAP SHEAR STRENGTH (ASTM D 1002) Aluminium / Aluminium: 20 N/mm2 (Cohesive Failure)

ABS / ABS: 8 N/mm2 (Substrate Failure)

Stainless steel / Stainless steel: 21 N/mm2 (Cohesive Failure)

FRP / FRP: 12 N/mm2 (Fiber Tear)

Aluminium/ABS: 15 N/mm2 (Substrate Failure)
TENSILE ELONGATION 80 %
TENSILE MODULUS 600 – 900 MPa
SERVICE TEMPERATURE – 40 / + 121 °C

Additional information

Specific work-setting (component)

DYNAMIC bonding-line > 100 cm (IMPACTS + VIBRATIONS + TORSIONS), Operating Temperature > 90 ° C, Operating Temperature <0 ° C, STATIC bonding-line <100 cm (LIGHT HANDLING)
Type of joint (application mode)

BEAD – OVERLAP
Adhesive Working Time

10 ÷ 30 MINUTES
Adhesive Fixture Time

10 ÷ 30 MINUTES, 30 ÷ 90 MINUTES
Substrates (suitable adherings match))

CARBON FIBER-REINFORCED COMPOSITES # CARBON FIBER-REINFORCED COMPOSITES, CARBON FIBER-REINFORCED COMPOSITES # GLASS REINFORCED FIBER COMPOSITES, GLASS REINFORCED FIBER COMPOSITES # GLASS REINFORCED FIBER COMPOSITES, HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # CARBON FIBER-REINFORCED COMPOSITES, HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # GLASS REINFORCED FIBER COMPOSITES, HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS # HIGH ENERGY SURFACE THERMO-PLASTIC POLYMERS
Type of failure mode (after joint stress)

COHESIVE (bonding failure inside the adhesive: residue presence on substrates), SUBSTRATE ((adhering structure failure: adhesive causes a fracture on substrate)
component sector/process

AUTOMOTIVE – TRUCK – BUS – AGRICULTURAL, FORESTRY MACHINES, INDUSTRIAL COMPONENTS, NAUTICAL & NAVAL, TRAINS

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